MCE_P1P44F-010: Connections

1. Informations

1.1 Release

Document release	Description	Date

Document:	mce_p1p44f-010
Description:	p1p44f-010 Electrical Connections Manual
Editor:	Michele Sandri
Approver	Gabriele Bazzi
Link:	https://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p44/p1p44f-010/mce_p1p44f-010
Language:	English

01	New manual	17/02/2020

Specifications

The copyright of this manual is reserved. No part of this document can be copied or reproduced in any form without the prior written permission of the QEM.

QEM has no assurances or guarantees on the content and specifically disclaims any liability inherent in the guarantees of eligibility for any particular purpose. The information in this document is subject to change without notice. QEM does not take any responsibility for any errors that may appear in this document.

Trademarks:

QEM® is a registered trademark.

2. Hardware and connections

2.1 Instrument J1-P44-FB20



	J1-P44-Fx:Installation and Maintenance Manual

2.1.1 Power supply

2.1.1.1 CN1

The instrument should be powered at 24Vdc, provide an external fuse in series to the positive conductor +24Volt.

PIN	ID	DESCRIPTION
1	+24V	Positive Power Supply +24Vdc
2	PE	Ground-PE
3	0V	Common Power Supply 0Vdc

2.1.2 Connectivity

They will be provided in “standard version”, N. 2 serials:

PROG PORT → Serial with TTL logical standard for programming.
ETHERNET PORT

N. 1 USB port to save/load data from external memory.

N. 1 CAN port connecting to external I/O modules.

2.1.2.1 CN5

PIN	ID	DESCRIPTION
1	0V	Common CAN
2	CAN_L	Communication low signal
3	CAN_H	Communication high signal

2.1.2.1.1 J1-P44/RMC-1S/RMC-1S example of connections

2.1.2.1.2 CAN port settings

SW1	Num. Dip	Set
	1	X
	2	X
	3	X
	4	ON
	5	ON
	6	X
	7	X
	8	X

2.1.3 Digital inputs

S = State	A = Action	ID
NO = Normally Open	I = Impulsive	ID = Software
NC = Normally Closed	C = Continuous	ID = Software

2.1.3.1 CN7

PIN	ID	DESCRIPTION			S	A
1	0V	Common of digital inputs
2	I1	Jog	X Axis	Forward	NO	I
3	I2		X Axis	Backward
4	I3		Y Axis	Forward
5	I4		Y Axis	Backward
6	I5		Z Axis	Ascent
7	I6		Z Axis	Descent
8	I7		W Axis	Clockwise rotation
9	I8		W Axis	Anti-clockwise rotation

2.1.3.1.1 Connections example

2.1.3.2 CN6

PIN	ID	DESCRIPTION		S	A
1	0V	Common of digital inputs
2	I9	Manual / Automatic	OFF = Manual, ON = Automatic	NO	C
3	I10	Start		NO	I
4	I11	Stop		NC	C
5	I12	Start disk rotation		NO	I
6	I13	Stop disk rotation		NC	C
7	I14	Slow/Fast Selector	OFF = slow, ON = fast	NO
8	I15	Emergency		NC
9	I16	Available		-	-

2.1.3.2.1 Connections example

2.1.3.3 CN15

PIN	ID		DESCRIPTION			S	A
1A	+24V		Out +24Vdc
2A	PHA2		JOG	H Axis	Forward	NO	I
3A	PHB2		JOG	H Axis	Backward	NO	I
4A	Z2		Z Phase			-	-
5A	0V	∩	Common of counter inputs - Internally connected to the 0Volt (PIN 3 - CN1) Connect to PIN 5B
6A			Connect to PIN 6B
7A			Connect to PIN 7B

2.1.3.3.1 Connections example

2.1.4 Counter inputs

2.1.4.1 CN14

PIN	ID		DESCRIPTION
1A	+24V		Encoder Power Supply
2A	PHA1		A Phase	Asse H
3A	PHB1		B Phase
4A	Z1		Z Phase
5A	0V	∩	Common of counter inputs - Internally connected to the 0Volt (PIN 3 - CN1) Connect to PIN 5B
6A			Connect to PIN 6B
7A			Connect to PIN 7B

2.1.4.1.1 Connection example

2.1.5 Digital outputs

S = State	ID
OFF	ID = Software
ON	ID = Software

2.1.5.1 CN9

PIN	ID	DESCRIPTION	S
1	V+	Input of Power Supply outputs O1÷O4 (12÷28V dc)
2	O1	Automatic Cycle	OFF
3	O2	Allarm
4	O3	Stopped Disk
5	O4	Overcurrent Disk
6	V+	Input of Power Supply outputs O5÷O8(12÷28V dc)
7	O5	Buzzer	OFF
8	O6	Raised bridge	OFF
9	O7	Available	-
10	O8	Available	-
11	V-	Input of Power Supply outputs (0V dc)

2.1.5.1.1 Connections example

2.1.5.2 CN8

PIN	ID	DESCRIPTION	S
1	V+	Input of Power Supply outputs O9÷O12(12÷28V dc)
2	O9	Available	-
3	O10	Available	-
4	O11	Available	-
5	O12	Available	-
6	V+	Input of Power Supply outputs O13÷O16(12÷28V dc)
7	O13	Available	-
8	O14	Available	-
9	O15	Available	-
10	O16	Available	-
11	V-	Input of Power Supply outputs (0V dc)

2.1.6 Analog inputs

2.1.6.1 CN13

PIN	ID	DESCRIPTION
1	VREF	Reference voltage to 2,5Volt
2	AI1	Speed Potentiometer	Asse X	Avanti
3	AI2	Speed Potentiometer	Asse X	Indietro
4	AI3	Available
5	GAI	Common of analog inputs

2.1.6.1.1 Connections example

2.1.6.2 Setting of analog inputs

SW4	Num. Dip	Set
	1	OFF
	2	OFF
	3	OFF
	4	OFF
	5	X
	6	X

2.1.7 Analog outputs

2.1.7.1 CN12

PIN	ID	DESCRIPTION
1	GAO	Common of analog outputs
2	AO1	H Axis (0-10 Vdc o +/-10V)
3	AO2	Cutting Disk (0-10 Vdc)
4	GAO	Common of analog outputs
5	AO3	Available
6	AO4	Available

2.1.7.1.1 Connections example

Connections example of analog outpus

2.2 RMC-1SC01E1/MG2/24Vdc Expansion (1° Module)



	RMC-1SC01:Installation and Maintenance Manual

2.2.1 Power Supply

2.2.1.1 CN1

The instrument should be powered at 24Vdc, provide an external fuse in series to the positive conductor +24Volt.

PIN (NUMBER)	ID	DESCRIPTION
1 (1)	0V	Common of Power Supply 0V
2 (2)	PE	Ground-PE
3 (3)	+24V	Positive of Power Supply +24V

2.2.2 Connectivity

2.2.2.1 CN2

PIN (NUMBER)	ID	DESCRIPTION
1 (4)	0V	Common CAN
2 (5)	CAN_L	Communication CAN low signal
3 (6)	CAN_H	Communication CAN high signal

2.2.2.2 CN3

PIN (NUMBER)	ID	DESCRIPTION
1 (7)	0V	Common CAN
2 (8)	CAN_L	Communication CAN low signal
3 (9)	CAN_H	Communication CAN high signal

2.2.2.2.1 Connections example

2.2.2.2.2 Terminating Resistance Setting

Setting of terminating resistances for the Canbus line.

N. Dip	DIP Settings	Function
1	/	without
2	/	without
3	ON	Polarization Resistances Inserted
4	ON	Polarization Resistances Inserted

2.2.2.2.3 DIP-SWITCH SW2

Functions Description

	N. DIP	Function
Selecting the Transmission Speed of the Canbus	1	ON
	2	ON
	Baud-Rate	1Mb
Selecting the address of the Canbus slave module	3	ON
	4	OFF
	5	OFF
	6	OFF
	ID	1

2.2.3 Digital inputs

S = State	A = Action	ID
NO = Normally Open	I = Impulsive	ID = Software
NC = Normally Closed	C = Continuous	ID = Software

2.2.3.1 CN6

PIN (NUMBER)	ID	DESCRIPTION			S	A
1 (34)	I41	Emergency			NC	C
2 (35)	I42	Limit switch	X Axis	Forward
3 (36)	I43		X Axis	Backward
4 (37)	I44		Y Axis	Forward
5 (38)	I45		Y Axis	Backward
6 (39)	I46		Z Axis	Top
7 (40)	I47		Z Axis	Bottom
8 (41)	I48	Stateflow
9 (42)	PL1	Polarizer
10 (43)	I49	Zero Cam	X Axis		NO	C
11 (44)	I50		Y Axis
12 (45)	I51		Z Axis
13 (46)	I52		W Axis
14 (47)	I53	Fault inverters			NC
15 (48)	I54	Disk fault inverter
16 (49)	I55	Thermal series
17 (50)	I56	Moving disk			NO
18 (51)	PL2	Polarizer

2.2.3.1.1 NPN logic connections example

2.2.3.1.2 PNP logic connections example

2.2.4 Counter inputs

2.2.4.1 CN7

PIN (NUMBER)	ID	Description
1A (52A)		Internal bridge 1A -1B
2A (53A)	PHA3	A Phase	X Axis	PNP Push-Pull 12-24V¹⁾
3A (54A)	PHB3	B Phase
4A (55A)	Z3	Z Pulse
5A (56A)	0V	Common encoder input
6A (57A)	0V
7A (58A)	0V
1B (52B)		Internal bridge 1A -1B
2B (53B)	PHA3+	A+ Phase	X Axis	Line Driver only 5V
3B (54B)	PHB3+	B+ Phase
4B (55B)	Z3+	Z+ Pulse
5B (56B)	PHA3-	A- Phase
6B (57B)	PHB3-	B- Phase
7B (58B)	Z3-	Z- Pulse

¹⁾ Type Count Configuration PNP/Push-Pull:
Terminal 5B (56B): connect to the 5A terminal (56A)
Terminal 6B (57B): connect to the 6A terminal (57A)
Terminale 7B (58B): connect to the 7A terminal (58A)

2.2.4.1.1 Push Pull encoder connection example

2.2.4.1.2 5V Line Driver encoder connection example with 24Vdc power supply

2.2.4.2 CN8

PIN (NUMBER)	ID	Description
1A (59A)		Internal bridge 1A -1B
2A (60A)	PHA4	A Phase	Y Axis	PNP Push-Pull 12-24V¹⁾
3A (61A)	PHB4	B Phase
4A (62A)	Z4	Z Pulse
5A (63A)	0V	Common encoder input
6A (64A)	0V
7A (65A)	0V
1B (59B)		Internal bridge 1A -1B
2B (60B)	PHA4+	A+ Phase	Y Axis	Line Driver only 5V
3B (61B)	PHB4+	B+ Phase
4B (62B)	Z4+	Z+ Pulse
5B (63B)	PHA4-	A- Phase
6B (64B)	PHB4-	B- Phase
7B (65B)	Z4-	Z- Pulse

¹⁾ Type Count Configuration PNP/Push-Pull:
Terminal 5B (63B): connect to the 5A terminal 5A (63A)
Terminal 6B (64B): connect to the 6A terminal (64A)
Terminal 7B (65B): connect to the 7A terminal (65A)

2.2.4.2.1 Push Pull encoder connection example

2.2.4.2.2 5V Line Driver encoder connection example with 24Vdc power supply

2.2.5 Analog outputs / Analog inputs

2.2.5.1 CN9

PIN (NUMBER)	ID	Description
1A (66A)	AO5	X Axis (0-10 Vdc or +/-10V)
2A (67A)	GAO	Common analog outputs
3A (68A)	n.c.
4A (69A)	Vref
5A (70A)	Sel.1 Curr. ¹⁾
6A (71A)	Sel.1 Volt ²⁾
7A (72A)	AI4	Disk motor absorption (0-10Vdc)
8A (73A)	GAI	Common analog inputs
1B (66B)	AO6	Y Axis (0-10 Vdc or +/-10V)
2B (67B)	GAO	Common analog outputs
3B (68B)	n.c.
4B (69B)	Vref
5B (70B)	Sel.2 Curr. ³⁾
6B (71B)	Sel.2 Volt ⁴⁾
7B (72B)	AI5	RPM disk (0-10Vdc)
8B (73B)	GAI	Common analog inputs

^1),
3) 0-20 mA. selection. Connect to GAI

^2),
4) 0-10 Volt selection. Connect to GAI

2.2.5.1.1 Connection example

2.2.6 Digital outputs

S = State	ID
OFF	ID = Software
ON	ID = Software

2.2.6.1 CN4

PIN (NUMBER)	ID	DESCRIPTION		S
1 (10)	V+	Input of Power Supply outputs O33÷O36 (12÷28V dc)
2 (11)	O33	Water		OFF
3 (12)	O34	Laser
4 (13)	O35	X Axis	Forward
5 (14)	O36	X Axis	Backward
6 (15)	V-	Input of Power Supply outputs (0V dc)
7 (16)	V+	Input of Power Supply outputs O37÷O40 (12÷28V dc)
8 (17)	O37	Y Axis	Forward	OFF
9 (18)	O38	Y Axis	Backward
10 (19)	O39	Z Axis	Ascent
11 (20)	O40	Z Axis	Descent
12 (21)	V-	Input of Power Supply outputs (0V dc)

2.2.6.1.1 Connection example

2.2.6.2 CN5

PIN (NUMBER)	ID	DESCRIPTION		S
1 (22)	V+	Input of Power Supply outputs O41÷O44 (12÷28V dc)
2 (23)	O41	W Axis	Clockwise	OFF
3 (24)	O42	W Axis	Counter clokwise	OFF
4 (25)	O43	Brake	X Axis	¹⁾
5 (26)	O44	Brake	Y Axis	¹⁾
6 (27)	V-	Input of Power Supply outputs (0V dc)
7 (28)	V+	Input of Power Supply outputs O45÷O48 (12÷28V dc)
8 (29)	O45	Brake	Z Axis	²⁾
9 (30)	O46	Brake	W Axis	²⁾
10 (31)	O47	End program		OFF³⁾
11 (32)	O48	Machine OK		ON
12 (33)	V-	Input of Power Supply outputs (0V dc)

^1),
2) OFF/ON according to setup parameters

³⁾ Activate for 5 seconds at the end of the automatic cycle

2.2.6.2.1 Connection example

2.3 RMC-1SC01E1/MG2/24Vdc Expansion (2° module)



	RMC-1SC01:Installation and Maintenance Manual

2.3.1 Power Supply

2.3.1.1 CN1

The instrument should be powered at 24Vdc, provide an external fuse in series to the positive conductor +24Volt.

PIN (NUMBER)	ID	DESCRIPTION
1 (1)	0V	Common of Power Supply 0V
2 (2)	PE	Ground-PE
3 (3)	+24V	Positive of Power Supply +24V

2.3.2 Connectivity

2.3.2.1 CN2

PIN (NUMBER)	ID	DESCRIPTION
1 (4)	0V	Common CAN
2 (5)	CAN_L	Communication CAN low signal
3 (6)	CAN_H	Communication CAN high signal

2.3.2.1.1 Connection example

2.3.2.1.2 Terminating Resistance Setting

Setting of terminating resistances for the Canbus line.

N. Dip	DIP Settings	Function
1	/	without
2	/	without
3	ON	Polarization Resistances Inserted
4	ON	Polarization Resistances Inserted

2.3.2.1.3 DIP-SWITCH SW2

Descrizione funzionalità

	N. DIP	Function
Selecting the Transmission Speed of the Canbus	1	ON
	2	ON
	Baud-Rate	1Mb
Selecting the address of the Canbus slave module	3	OFF
	4	ON
	5	OFF
	6	OFF
	ID	2

2.3.3 Digital inputs

S = State	A = Action	ID
NO = Normally Open	I = Impulsive	ID = Software
NC = Normally Closed	C = Continuous	ID = Software

2.3.3.1 CN6

PIN (NUMBER)	ID	DESCRIPTION			S	A
1 (34)	I57	Zero Cam	H Axis		NO	C
2 (35)	I58	Limit switch	H Axis	Forward	NC
3 (36)	I59	Limit switch	H Axis	Backward	NC
4 (37)	I60	45° dowel pins	Dowel pins multiple W position 45° inserted		NO	C
5 (38)	I61	Generic dowel pins	Generic W position dowel pins inserted
6 (39)	I62	Active auxiliaries
7 (40)	I63	Active barriers			NC	C
8 (41)	I64	Disk absorption alarm			NC	C
9 (42)	PL1	Polarizer
10 (43)	I65	Air pressure switch			NC	C
11 (44)	I66	Oil pressure switch			NC
12 (45)	I67	Bridge lifting			NO
13 (46)	I68	Available			-	-
14 (47)	I69	Available			-	-
15 (48)	I70	Available			-	-
16 (49)	I71	Available			-	-
17 (50)	I72	Available			-	-
18 (51)	PL2	Polarizer

2.3.3.1.1 NPN logic connections example

2.3.3.1.2 PNP logic connections example

2.3.4 Counter inputs

2.3.4.1 CN7

PIN (NUMBER)	ID	Description
1A (52A)		Internal bridge 1A -1B
2A (53A)	PHA5	A Phase	Z Axis	PNP Push-Pull 12-24V¹⁾
3A (54A)	PHB5	B Phase
4A (55A)	Z5	Z Pulse
5A (56A)	0V	Common encoder input
6A (57A)	0V
7A (58A)	0V
1B (52B)		Internal bridge 1A -1B
2B (53B)	PHA5+	A+ Phase	Z Axis	Line Driver only 5V
3B (54B)	PHB5+	B+ Phase
4B (55B)	Z5+	Z+ Pulse
5B (56B)	PHA5-	A- Phase
6B (57B)	PHB5-	B- Phase
7B (58B)	Z5-	Z- Pulse

¹⁾ Type Count Configuration PNP/Push-Pull:
Terminal 5B (56B): connect to the 5A terminal (56A)
Terminal 6B (57B): connect to the 6A terminal (57A)
Terminal 7B (58B): connect to the 7A terminal (58A)

2.3.4.1.1 Push Pull encoder connection example

2.3.4.1.2 5V Line Driver encoder connection example with 24Vdc power supply

2.3.4.2 CN8

PIN (NUMBER)	ID	Description
1A (59A)		Internal bridge 1A -1B
2A (60A)	PHA6	A Phase	W Axis	PNP Push-Pull 12-24V¹⁾
3A (61A)	PHB6	B Phase
4A (62A)	Z6	Z Pulse
5A (63A)	0V	Common encoder input
6A (64A)	0V
7A (65A)	0V
1B (59B)		Internal bridge 1A -1B
2B (60B)	PHA6+	A+ Phase	W Axis	Line Driver only 5V
3B (61B)	PHB6+	B+ Phase
4B (62B)	Z6+	Z+ Pulse
5B (63B)	PHA6-	A- Phase
6B (64B)	PHB6-	B- Phase
7B (65B)	Z6-	Z- Pulse

¹⁾ Type Count Configuration PNP/Push-Pull:
Terminal 5B (63B): connect to the 5A terminal (63A)
Terminal 6B (64B): connect to the 6A terminal (64A)
Terminal 7B (65B): connect to the 7A terminal (65A)

2.3.4.2.1 Push Pull encoder connection example

2.3.4.2.2 5V Line Driver encoder connection example with 24Vdc power supply

2.3.5 Analog outputs / Analog inputs

2.3.5.1 CN9

PIN (NUMBER)	ID	Description
1A (66A)	AO7	Z Axis (0-10 Vdc o +/-10V)
2A (67A)	GAO	Common analog outputs
3A (68A)	n.c.
4A (69A)	Vref
5A (70A)	Sel.1 Curr. ¹⁾
6A (71A)	Sel.1 Volt ²⁾
7A (72A)	AI6	Available
8A (73A)	GAI	Common analog inputs
1B (66B)	AO8	W Axis (0-10 Vdc o +/-10V)
2B (67B)	GAO	Common analog outputs
3B (68B)	n.c.
4B (69B)	Vref
5B (70B)	Sel.2 Curr. ³⁾
6B (71B)	Sel.2 Volt ⁴⁾
7B (72B)	AI7	Disponibile
8B (73B)	GAI	Common analog inputs

^1),
3) 0-20 mA. selection. Connect to GAI

^2),
4) 0-10 Volt selection. Connect to GAI

2.3.5.1.1 Connection example

2.3.6 Digital outputs

S = State	ID
OFF	ID = Software
ON	ID = Software

2.3.6.1 CN4

PIN (NUMBER)	ID	DESCRIPTION		S
1 (10)	V+	Input of Power Supply outputs O49÷O52 (12÷28V dc)
2 (11)	O49	H Axis	Forward	OFF
3 (12)	O50		Backward	OFF
4 (13)	O51		Brake	¹⁾
5 (14)	O52	Slowdown	Y Axis	OFF
6 (15)	V-	Input of Power Supply outputs (0V dc)
7 (16)	V+	Input of Power Supply outputs O53÷O56 (12÷28V dc)
8 (17)	O53	Slowdown	W Axis	OFF
9 (18)	O54	Last cut
10 (19)	O55	45° dowel pins	Dowel pins 45° or multiple inserted
11 (20)	O56	Generic dowel pins	Dowel pins generic position inserted
12 (21)	V-	Input of Power Supply outputs (0V dc)

¹⁾ Active according to setup parameters

2.3.6.1.1 Connection example

2.3.6.2 CN5

PIN (NUMBER)	ID	DESCRIPTION		S
1 (22)	V+	Input of Power Supply outputs O41÷O44 (12÷28V dc)
2 (23)	O57	Piece blocker	Lock the pieces during cutting	OFF
3 (24)	O58	Lubrication
4 (25)	O59	Disk inverter startup	In setup, choose if to use as a disk startup or motion consent
5 (26)	O60	Reset inverter	Active for 2 seconds at alarm reset
6 (27)	V-	Input of Power Supply outputs (0V dc)
7 (28)	V+	Input of Power Supply outputs O45÷O48 (12÷28V dc)
8 (29)	O61	Slowdown	H Axis	OFF
9 (30)	O62	Available		-
10 (31)	O63	Available		-
11 (32)	O64	Available		-
12 (33)	V-	Input of Power Supply outputs (0V dc)

2.3.6.2.1 Connection example

3. Assistance

Request for assistance

For supplying you fast service, at the lowest cost, we need your support.


Follow all instructions provided in the MIMAT manual	If the problem remains, fill out the “Request Form for assistance” on the page Contacts at www.qem.it site. Our technicians will get elements essential for the understanding of your problem.

Repair

To provide you with an efficient service, please read and adhere to the instructions given here

Shipping

It is recommended to pack the instrument with materials that are able to cushion any falls.


Use the original package: it must protect the instrument during transport.	Attach: 1. A description of the anomaly; 2. A part of the electric scheme where the equipment is inserted 3. The planning of the equipment (set up, quotas of job, parameters…). 4. Request a quote for repair; if not required, the cost will be calculated in the final balance.	A full description of the problem, will help identify and resolve your problems fast. A careful packaging will avoid further inconveniences.